

Ultrasonic Insert for Thermoplastics
This insert is designed specifically for installation into thermoplastics using heat or ultrasonics.
Utilising opposed helical knurls it features a free running thread and provides high torque-out and pull-out performance. This insert features a self aligning feature to enable rapid installation.
Available in un-headed and headed versions. Studded Versions can also be supplied in a length to suit your application.
For best performance we recommend a pre-moulded hole with a 1° taper (the hole diameter specified should be met at the point reached by the bottom of the insert).
Installation is by either a pre heating process or using heat generated by ultrasonics. It is important that this insert is installed by a steady squeezing action to allow the plastic to flow over the helical knurls.
Ultrsonic Insert for Thermoplastics
Symmetrical Insert for Thermoplastics
Press-In Locking Insert for Thermoplastics
Press-In Insert for Thermoplastics
Insert for Amorphous Thermoplastics
Insert for Brittle Thermoset Materials
Expansion Insert for Hard Plastics
Blind End Insert for Mould-In Applications
Fastener & Application Testing
Design & Development of bespoke Fasteners
| Thread | D | H | B | A | L | (L) Optional Lengths |
Hole Size +0.10 -0.0 |
Min Wall |
| M2 | 3.6 | 4.8 | 0.53 | 3.1 | 4.0 | 3.0 | 3.2 | 1.3 |
| M2.5 | 4.6 | 5.5 | 0.61 | 3.9 | 5.7 | 4.0 | 4.0 | 1.6 |
| M3 | 4.6 | 5.5 | 0.61 | 3.9 | 5.7 | 4.0 | 4.8 | 4.0 | 1.6 |
| M3.5 | 5.4 | 6.4 | 0.76 | 4.7 | 7.1 | 5.0 | 4.8 | 1.8 |
| M4 | 6.3 | 7.1 | 0.91 | 5.5 | 8.1 | 4.0 | 4.8 | 5.8 | 5.6 | 2.1 |
| M5 | 7.1 | 7.9 | 1.09 | 6.3 | 9.5 | 5.8 | 6.4 | 2.6 |
| M6 | 8.7 | 9.5 | 1.35 | 7.9 | 12.7 | 6.8 | 9.5 | 8.0 | 3.3 |
| M8 | 10.2 | 11.1 | 1.35 | 9.5 | 12.7 | - | 9.6 | 4.5 |
| M10 | 12.6 | 14.0 | 1.60 | 11.8 | 12.7 | - | 11.9 | 6.0 |
| M12 | 16.7 | 19.0 | 2.00 | 15.8 | 15.9 | - | 16.0 | 8.0 |
| Materials | Part Number Examples |
Brass (B) |
Type | Thread | Optional Length | Material i.e. : UI-M3-B (Ultrasonic Insert-M3-Brass) i.e. : HUI-M4-4.8-B (Headed Ultrasonic Insert-M4-4.8mm Long-Brass) |

